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TruLaser Cell 3000

TruLaser Cell 3000

The All rounder

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Your system for flexible laser processing of small and medium-sized components

With the compact and high-precision 5-axis laser machine TruLaser Cell 3000 you can weld and cut in two or three dimensions. In addition, the 3D laser machine is also ideal for laser metal deposition (LMD). From prototypes to large-scale series production with extensive automation, this multi-talented machine displays its superiority across the board. This applies in particular to cost-effective laser processing of small to medium-sized components with top quality.

Process flexibility

Welding, cutting, and LMD through simple and fast process adapter changes

Simple to automate

For higher quantities the machine can be automated very simply in line with the customer's specific requirements.

Individual fixture technology

Tailor-made fixture concepts with sophisticated clamping systems and sensor systems from a single source.

Modular construction

Easy to retrofit or upgrade with a large number of options and processing optics.

High-precision

Maximum repeatability across the entire 3D working area

Work area for flexible use

Use the full work area for large installations and comprehensive automation systems.

Extremely user-friendly and ergonomic

You can operate the TruLaser Cell 3000 intuitively and easily with the interface developed by TRUMPF on the basis of the Siemens 840D solution line. During cutting, you can use the cutting parameters stored on the control system and optimized by TRUMPF for the most common laser types, material types, and material thicknesses.

Highly dynamic motion unit

The machine is equipped with highly dynamic linear direct drives. These enable fast and precise positioning and operate almost entirely wear-free. Another advantage is that with the boom construction with up to four axes (X, Y, Z, and B axis) directly in the beam, you can very easily automate the laser machine for high quantities.

FocusLine Professional variable zoom optics

The TruLaser Cell 3000 has a unique optics system for automatic adjustment of the focal diameter and focal position. There is no need to change the optics. Depending on the processing task – deep welding, heat conduction welding, cutting thick and thin sheets, or LMD – it is possible to implement variable, program-controlled aspect ratios.

Measurement system for ultimate accuracy

The direct, absolute measurement system with glass scale performs the positioning measurements for the X/Y axis. For the Z axis the measurement system with rotor position sensor is integrated in the motor. Additional evaluation of the axis position is performed by absolute encoders. No reference run is necessary when starting up the control.

Simple to automate

In two-station operation with a rotary table you can produce and set up at the same time. This is particularly recommended for high quantities. In addition, a single loading and unloading position facilitates component handling. On request, robots can even take care of loading and unloading your parts. Side accessibility to the TruLaser Cell 3000 is excellent. This also enables smooth integration of the machine in complete production lines, including linear transfer and workpiece exchange systems.

Technical Data sheet

Receive the technical data of all product versions as a PDF.

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Individual customer solution with pallet changer and two cutting optics

3D laser processing machine with rotating and feed station automation module

A converted TruLaser Cell 3000 enables the cutting of very thin-walled tubes with a wall thickness of 0.5 - 5 mm at a length of up to 6 m and tube diameters of 15 - 100 mm

TruLaser Cell 3000 – automated laser cutting of knives at Zwilling

TruTops Cell Basic

TruTops Cell Basic enables you to edit the cutting program directly at the machine.
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TruTops Cell

TruTops Cell is an offline programming system for 3D laser processing.
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TruTops Boost

With TruTops Boost you can get the best out of your TruLaser Cell 3000 for 2D processing. Automated processes and wizards make day-to-day working with TruTops simple and efficient.
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Software

The software portfolio from TRUMPF optimizes your entire production process – from the customer query to delivery of the finished part.
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Depending on the task, select the correct laser for your application. The TruLaser Cell 3000 can be equipped with many fibre-guided TRUMPF solid-state lasers with a laser power of up to 8 kW. Higher laser power performance is available on request.

TruDisk

Maximum performance from the disk
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TruFiber

Maximum cost efficiency thanks to reliable fiber technology.
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Rotary table

The rotational changer enables loading and unloading parallel to production at quantities above 100,000 pieces/a. The resulting two-station operation leads to high-yielding production. As a result, two-station operation enables highly productive manufacturing: cycle times are shortened and non-productive times are reduced.

VisionLine

The intuitively operated image processing system VisionLine automatically detects geometric features on the component, such as joint gaps or edges. If required, it then corrects the NC program, providing you with maximized process reliability, increased quality for your components, and savings in terms of time and costs.

Additional workpiece axis W1

With the additional workpiece axis (positioning axis in Z direction, 12 in. stroke) you can also process large 3D components, which can be up to 250% larger. The maximum 3D component size is increased as a result to a diameter of 600 x 520 mm. This allows you to make the best possible use of the work area and provides maximum flexibility for your production.

Teach panel

With the ergonomic teach panel you can program quickly and intuitively directly on the workpiece. The axes are precisely actuated via the 6D mouse. In the process, the integrated display will visualize all pending actions for you, and due to the utility programs you can create the tool path safely and quickly.

Variable clamping system

The variable clamping system of the TruLaser Cell 3000 allows you to take full advantage of all of the options of a unique and flexible workspace management system. The hole matrix system helps you to achieve reproducible fixture set ups. Not only can you easily adjust the working height to suit your own requirements and the processing task in hand, but for applications with large space requirements you can remove the clamping system quickly and easily.

Side lifting doors

For loading and unloading from the side you can equip the TruLaser Cell 3000 with automatic side lifting doors. This enables the unit to be connected to transfer systems or for components to be loaded by a robot. The short opening and closing times ensure that non-productive time is minimized while productivity is maximized in automated working environments.

Central Link

The Central Link is an interface package with which you can network your machinery and use Industry 4.0 applications. The communication standard OPC-UA enables you to transport machine data, such as control variables, measured values ​​or parameters, and to describe them in machine-readable form.

BrightLine Weld

Benefit from virtually spatter-free laser welding and top welding seam quality with the BrightLine Weld option. You have the choice – increase your productivity considerably due to significantly increased feed rates, or reduce your energy costs by up to 40%. In doing so, you can reduce your machine downtimes and operating costs, as post-processing is reduced.

ObserveLine Comfort:

There are various reasons why cutting slugs remain in the finished part. With the ObserveLine Comfort optical measuring process, you detect this error quickly since this option checks every contour for a complete cut. ObserveLine Comfort has several advantages compared to measurement using distance regulation. The process reduces the measuring time and even smaller bore hole diameters and angled punching slugs can be measured.

CalibrationLine Power

At regular, individually set intervals, the TRUMPF CalibrationLine tool checks whether the laser power on the workpiece actually meets your specifications. This ensures consistent process conditions. You can rely on constant and reproducible welding results.

Digital connection and integration for smart solutions

Seamless integration of multiple TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.

BEO D70-2

Large working distances with small focal diameters.
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PFO 14

Welding and drilling with the programmable focusing optics PFO
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PFO 20

Welding and drilling with the programmable focusing optics PFO
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PFO 33

Welding and drilling with the programmable focusing optics PFO
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Deep welding

The 3D laser machine, TruLaser Cell 3000, is well-suited for deep welding where a very high power density, of approximately 1 megawatt per square centimeter is required. Deep welding offers high efficiency and high welding speeds. The high speed means that the heat-affected zone is small and distortion is minimal. This process is used for applications requiring high welding depths or in cases where multiple material layers are to be welded at the same time. A typical example in which this process is used is the laser welding of an automotive gear differential.

Laser-welded control gear

If a component is worn as a result of high temperatures, pressure, abrasion, or moisture, it is not always necessary to replace the entire component. Laser metal deposition is a fast and cost-effective alternative to manufacturing a new part.

Laser cutting and welding

The TruLaser Cell 3000 is used both to cut slots and to perform welding on the electromagnetic water pump coupling. The fast process adapter change means that the TruLaser Cell 3000 is extremely flexible in terms of processes.

Laser-cut stator plates

Laser cutting makes almost any contour shape possible – even intricate and complex ones – without the need for tool changes. The edges are smooth and burr-free, so there is no need for post-processing. Due to the small size of the heat-affected zone, there is virtually no distortion. Laser cutting is used particularly on metals: steels, aluminum, and alloys.

Operating table

Components such as the head plate of an operating table used to be milled in a lengthy and complex process. With the aid of the TruLaser Cell 3000, the component can now be welded together from two laser-cut components, offering up cost savings in the process.

Laser-cut kitchen knives

Kitchen knives used to be stamped. This led to high tool wear and high tool costs. In addition, whenever the contour was changed the tool had to be changed. The result of this was extensive non-productive time and downtime. Today, lasers are a universal, wear-free tool that bring significant reductions in terms of cost and time. If the contour is changed, e.g. to a different knife geometry, then all that needs to be done is to change the program. In addition, there is no tool wear.

Heat protection sheet

Using the 3D laser processing of the TruLaser Cell 3000, heat protection sheets for exhaust gas systems can be laser cut, for example. As a result of the precise light from the tool, neat edges are produced and there is no heat distortion.

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