TruLaser Weld 5000

Perfect for companies with the highest demands on quality and productivity – fully configurable for maximum flexibility and precision

Robots, lasers, processing optics, enclosed protective housing, and positioners – TruLaser Weld 5000 is a turn-key system for automatic laser welding. You can weld deep and strong seams or nicely rounded, smooth seams with flexibility using one system. FusionLine also enables you to connect components with gaps. The versatile system can be precisely tailored to meet your needs with different component positioners.

Flexible laser welding

Heat conduction welding, deep penetration welding, or FusionLine – all on just one machine.

User-friendly operation

Functions such as the mobile operating trolley and additional workspace monitoring make work easier.

Improved accessibility

The rotary module for shield gas guidance provides excellent parts accessibility.

Individual loading

Different component positioners are available depending on the desired loading option.

Parallel programming

With the simple TruTops Weld offline programming system.

Automatic component position detection

The TeachLine sensor system reliably detects the seam placement.

New level of laser welding

The new BrightLine scan welding process enables you to robustly and flexibly weld small joint gaps, specifically adjust seam widths, and influence weld flaking. Elevate your laser welding work to a new level by adding new areas of application, such as thick sheet metal and aluminum, and reducing the amount of spatter.

Improving accessibility

The rotary module make it easier to access your components allowing you to weld faster. The shielding gas nozzle rotates continuously around the optics. The robot does not need to reorient itself.

Tolerant laser welding with FusionLine

This allows you to close gaps up to 1 mm wide and to laser-weld economically without optimizing your component portfolio for laser welding. The benefit for you: The machine can process more components and your capacity increases.

Technical Data sheet

Receive the technical data of all product versions as a PDF.

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Welding with process reliability

BrightLine Scan allows you to weld corners, gaps and other tolerances with process reliability. This sample part made of mild steel shows a conventionally designed cover for a clamp.

High-quality welding results

BrightLine Scan's high frequencies achieve high-quality welding results with aluminum alloys. This aluminum sample part shows a battery tray element with a 135° corner.

Flexible welding

The water tank made of stainless steel shows different deep-welded seam geometries in sheet thicknesses of 0.06 in and 0.12 in.

Quick and reliable

You can create slim high-strength seams quickly with the deep welding process.

Almost invisible

The counter segment made of stainless steel shines as a result of heat conduction welding with particularly attractive visible seams.

For all common materials

The lower terminal box is made of mild steel, the middle one is made of stainless steel, and the upper one is made of aluminum. You can weld all materials flexibly with the laser.

As if it were a single piece

You can create nicely rounded seams with heat conduction welding, with barely any component distortion. Hardly any rework required

Hardly any rework required

Catering containers made of stainless steel can be produced with laser welding with hardly any post-processing required.

Tolerant laser welding

The new FusionLine bridges gaps up to a millimeter wide.

TruTops Weld

Create your welding program quickly and easily on the computer using the TruTops Weld offline programming system.

Software

The software portfolio from TRUMPF optimizes your entire production process – from the customer query through to delivery of the finished part.

Rotate and tilt positioner

With an NC rotary axis integrated into the robot control, the rotate and tilt positioner also makes it possible to weld components that are difficult to access in just one tool setup.

Customized solutions for loading and unloading

In addition to the standard portfolio, further customized solutions can be implemented. Rail systems and shuttle solutions, crane loading or special positioners with higher carrying capacities and longer loading lengths.

Compact rotary table with 3D clamping plate

Compact, productive, and low cost: With the automatic rotating work table you will double your throughput and can weld on the inside on one side of the table, while simultaneously setting up a new component on the outside.

Compact rotary table with vertical rotary axis

Compact, flexible, and cost-effective: Increase your flexibility and access to the components by using the vertical rotary axis.

Rotary table with horizontal turning axis

Fast, flexible, and solid: Benefit from the high carrying capacity, the large distance between centers, and fast rotation time. This is perfect for fast "round-the-clock" processing of high quantities and large components.

Automated laser welding in XXL

The TruLaser Weld 5000 robot travels along a linear axis, covering a large work area. In line with this, the system has a four-meter long turnover positioner.

Rotary module for shield gas guidance

The shielding gas nozzle rotates continuously around the optics. The amount the robot needs to reorient itself is significantly reduced. This reduces expenditure on clamping systems and programming, makes your components more accessible, and you can weld much more quickly.

TeachLine

The TeachLine sensor system means that you can also weld components without time-consuming reteaching. The sensors detect the placement of the seam, even if its actual position deviates slightly from the required position.

FusionLine

FusionLine allows you to close gaps up to 1 mm wide and to laser-weld economically without optimizing your component portfolio for laser welding.

BrightLine scan

During this new welding process using beam oscillation, two programmable mirrors move the laser beam. Frequencies of up to 2000 Hz ensure that the welding process is particularly robust and flexible. Elevate your laser welding work to a new level.

BrightLine Weld

With BrightLine Weld, the power of the laser beam is distributed over the fiber ring and the fiber core of a 2in1 fiber. This reduces spatter and ensures a more stable process overall.

Digital connection and integration for smart solutions

Seamless integration of multiple TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.