TruLaser 5000 Fiber

Autonomous processes, top availability, and uncompromising quality – the high-end solution for top performance

The TruLaser 5030 fiber, TruLaser 5040 fiber, and TruLaser 5060 fiber impress with their high processing speed and reproducible, high part quality – even for complex contours. You can achieve excellent feed rates thanks to the solid-state laser with up to 24 kW laser power. Clever assistant systems make the complete machining process more productive and reliable than ever. Operator involvement is low; non-productive times are minimal.

Minimal part costs

High machine dynamics, even for complex contours, due to powerful drives and dynamic axis motions.

Maximum laser power and minimal rejects

With 24 kW, the TruFiber 24001 cuts up to three times faster and is particularly reliable thanks to Active Speed Control

The best results without compromise

BrightLine fiber facilitates excellent part quality and seamless part removal.

Highspeed and Highspeed Eco

A new nozzle design reduces nitrogen consumption by up to 70% – for double the sheet throughput.

Full power of the laser on the sheet metal

Utilize the full power of the laser: our machines are designed so that every single kW hits the sheet. This means that not only do you achieve high feed rates, but you are also able to process the workpiece productively.

Perfect nozzle quality

Smart nozzle automation ensures a high quality of nozzle – even in fully automatic operation. The nozzle changer can be pulled out while the machine is cutting and be set up parallel to production.

Simple operation

The multi-award-winning Touchpoint HMI enables you to operate the machine much faster and more intuitively, with the same excellent performance.

Cut oversized sheets

Quickly and easily machine sheet metal measuring 6 x 2 m.

Intricate cutting even in thick mild steel

With the CoolLine function, you can even create fine contours in thick mild steel.

Utilize the full power of the laser

Imagine that you are driving a car with 400 hp – but your car just cannot convert the engine's capacity onto the road. Our machines are designed so that the full power of the laser really hits the sheet metal to prevent you from having that problem with laser cutting. TRUMPF will provide the perfectly coordinated overall package comprising the machine, laser power, and functions. Fully utilize laser power of up to 24 kW on the workpiece – this gives you the best results even with difficult parts.

Process-reliable laser cutting

In comparison to microjoints, nanojoints only fix the component to the scrap skeleton via a small stop point at the bottom end of the kerf. This leads to process-reliable machining of the sheets as it prevents the components from tilting. Damage to contours is only minimal and it is easier to release your components from the scrap skeleton. Your nesting can be tighter, you utilize your resources more efficiently, and benefit from higher productivity.

A comparison of nanojoints and microjoints

Nanojoints make process-reliable and resource-efficient machining of your components possible: higher productivity, better part quality and simpler part removal thanks to minimal fixing in the scrap skeleton. In many cases, no reworking is necessary. Your orders can be processed highly productively – independent of the component geometry. In comparison, microjoints fix the component in the scrap skeleton with a tab across the entire sheet thickness. Even though the procedure is also reliable when processing your orders with microjoints, the visible damage to contours usually requires time-intensive manual post-processing of the components. Part removal is more complex with thin sheet thicknesses, with mid-range sheet thicknesses it is almost impossible.

Part Station

The Part Station is an efficient solution for sorting sheet metal parts. In combination with the Part Separator and by using micro or nanojoints, the parts can be separated from the sheet metal without causing scratches, and time savings of up to 80% can be achieved. The Part Station sorts the loosened parts into different boxes based on the purchase order. Mobile and flexible use of the Part Station in the production hall is made possible by the integrated wheels.

Fiber Care

Industrial fiber lasers from TRUMPF are long-distance performers: thanks to active laser power control and sufficient power reserves, they deliver consistently precise cutting results even after countless hours of operation. We are so confident in this longevity that we will provide you with all service parts for your TruFiber laser free of charge for five years. This applies to every new 2D laser cutting machine in connection with a service agreement.

Available in the following models:

TruLaser 5030 fiberTruLaser 5040 fiber

Technical Data sheet

Receive the technical data of all product versions as a PDF.

Request Technical Data sheet

Thin mild steel part

Your TruLaser Series 5000 fiber cuts extremely quickly, particularly in thin sheet.

Parts which are easy to remove

With BrightLine fiber, a sophisticated combination of special optics, together with the flow-optimized BrightLine nozzles and other technical innovations, the TruLaser Series 5000 fiber provides the highest part quality. The highlight: Due to the high-quality cutting edges, parts do not get caught during removal. It is easy to remove the parts and you save a lot of time.

Cutting of all common materials

The design of the TruFiber enables processing of non-ferrous metals with nitrogen – without worrying about back reflections. TRUMPF also makes the processing of film-coated sheets possible.

Thick mild steel cut with CoolLine

The CoolLine process specifically cools the workpiece during laser cutting. This enables new geometries and considerably increases process reliability in thick mild steel.

Thick mild steel

Strong and high-quality: the powerful TruFiber 24001 cuts through mild steel up to 50 mm thick with ease.

Use FlexLine when cutting fluctuating steel and surface qualities

With FlexLine you can cut structural steel of different grades robustly, safely and with a high level of quality. This is ensured by special cutting parameters and a patented nozzle design.

TruTops Boost

Construct and program your 2D laser, punching, and combined punch laser machines intelligently with TruTops Boost, your all-in-one 3D solution.

Smart View for machine tools - Connect the machine and reap the rewards

Smart View is now available to you free of charge when you purchase your new machine.

Software

The software portfolio from TRUMPF optimizes your entire production process – from the customer query through to delivery of the finished part.

Nanojoints

Regardless of the component geometry, nanojoints make process-reliable and resource-efficient machining of your components possible: higher productivity, better part quality, and simpler part removal thanks to minimal fixing in the scrap skeleton. In many cases, no reworking is necessary. In comparison, microjoints fix the component in the scrap skeleton with a tab across the entire sheet thickness. In most cases, the visible damage to contours requires time-consuming reworking of the components. Part removal is more complex with thin sheet thicknesses, with mid-range sheet thicknesses it is almost impossible.

CoolLine

Mild steel becomes extremely hot during laser cutting and can melt uncontrollably. This does not happen with CoolLine. During processing, nozzles with precise bore holes spray water mist in a circle around the laser beam onto the workpiece. The vaporization energy of the water means that the material around the laser beam is cooled. CoolLine therefore enables new geometries, closer nesting, and increases process reliability for the processing of thick mild steel considerably.

AdjustLine

AdjustLine enables the easy adjustment of the cutting process to materials of different quality. The function increases process reliability, above all when cutting material of a poor quality. For you this means less scrap and lower material costs. The operator can switch AdjustLine on or off at any time – programming is not required.

Collision protection

Collision protection for your cutting head guarantees the highest process reliability. You benefit from shorter non-productive times due to increased machine availability. In the event of collisions, damage to the cutting head is avoided.

Dot Matrix Code

The Dot Matrix Code function facilitates fast, process reliable part identification with a standardized industrial code. Within seconds, the laser in your flatbed laser machine applies a 2D code (data matrix) made out of dots onto a part. It contains information for the process chain. The code calls up the corresponding program at the next machine, for example.

MobileControl app

With the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at different places in the working environment of the machine, such as the clearing area, or to change the program.

Drop&Cut

With Drop&Cut, remainder sheet is utilized more easily, intuitively, and efficiently. A camera ensures the live image of the machine interior appears directly on your user interface. You can position any number of part geometries on the remainder sheet. This saves time during the post-production of individual parts. Time-consuming process steps such as aligning the sheet, sheet position measurement or zero point displacement are not needed.

Sorting Guide

The Sorting Guide is a camera-based assistance system that assists the worker in removing and sorting sheet metal parts. It marks parts with different colors according to the customer order or subsequent process. This enables the worker to quickly, easily and correctly arrange the cut parts on pallets.

Smart Rerun

Autonomous production and prevention of idle states: With Smart Rerun, your machine will independently continue production following a slight collision or cutting flaw. To prevent any rejects, the main focus is always for re-entry to be within the contour. Only if this is not possible, will the machine jump to the next part. The objective is always for production to continue.

Digital connection and integration for smart solutions

Seamless integration of multiple TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.

Online condition check, protective glass

Clean protective glass ensures high cut quality for the long term. A sensor permanently monitors the condition of the protective glass so that you know when it must be changed. Cleaning and replacement are only performed when required, saving costs.

Cutting Assistant – Smart optimization of cutting parameters

Improve your cutting parameters quickly and easily with the Cutting Assistant. Choose between the evaluation of test parts in bandwidth mode or AI-supported optimization suggestions with a manual scanner. The function provides objective recommendations for parameter adjustment, saves time and material costs and ensures excellent cutting quality – even with different material grades.

EdgeLine Bevel

The EdgeLine Bevel function can now do even more: Cut chamfers and indentations, and round off edges directly on your laser cutting machine. You can thus reduce the amount of work required for additional process steps and prevent sharp-edged sheet metal. Simple and quick programming from EdgeLine Bevel supports your range of applications. This specifically means that you can process chamfers with different angles and indentations in several sizes. In addition, rounded edges improve the visual appearance of your components and reduce the risk of cuts.

Active Speed Control

During cutting, the system monitors the kerf through the nozzle, oversees the cutting process, and independently regulates the feed rate. Even if the thickness of a sheet varies, or it has been influenced by fluctuations in quality caused by rust or paint residues, the sensor system ensures the correct feed during flame and fusion cutting. Data analysis makes quick and stable cutting possible. If a cutting flaw occurs in the event of massive contamination, the cutting process can be continued automatically with Smart Rerun. This can prevent disruptions to cutting, and noticeably reduces the number of reject parts.

Smart nozzle automation

The optimal condition of the nozzle and lens is an important requirement for optimum process reliability and part quality. Smart nozzle automation combines intelligent functions, including LensLine, to increase the service life of your lenses. This is ensured even in fully automatic operation. The function independently detects and rectifies numerous issues which could impair the cutting result. This means you can plan cleaning and replacement cycles for the nozzle much better.

Smart collision prevention

You will now receive two different modes of the function to prevent collisions. Whether sheet mode or single part mode, you can largely avoid using microjoints. saving costly rework. The parts can also be unloaded using an automated mechanism as they do not tip over.

DetectLine

A camera system precisely determines the position of inserted sheets and enables the rework of parts which have already been cut with absolute precision. DetectLine also automatically measures a cut focusing comb and sets the focal position.

Highspeed

Quick and economic – without compromising on quality: With Highspeed, you can set new records with the solid-state laser when it comes to cutting with nitrogen. As a result, you may almost double your sheet throughput for medium and thick mild steel and stainless-steel sheets. It is also possible to double the feed rate. A special nozzle design also reduces your cutting gas consumption by up to 40%, and even prevents burr formation on contours with sharp edges. The process also harnesses new sheet thicknesses for processing with nitrogen. In conjunction with the TruDisk 8001, the TruLaser 5030 fiber cuts mild steel with a thickness of 0.5 in.

Highspeed Eco

Extremely quick, extremely economical: With this Highspeed process, you can reduce your cutting gas consumption for cutting with nitrogen by up to 70%. This is enabled by a patented nozzle design. At the same time, you can almost double your sheet throughput for medium and thick mild steel and stainless steel sheets, and increase the feed rate by up to 100%. Quality does not suffer as a result. Highspeed Eco even prevents burr formation on contours with sharp edges. The process also harnesses new sheet thicknesses for processing with nitrogen. In conjunction with the TruFiber, the TruLaser 5030 fiber cuts mild steel with a thickness of 12 mm.

Double the laser power for the TruLaser Series 5000

The new TruFiber 24001 doubles the laser power of the TruLaser Series 5000 with a full 24 kW. The laser cutting machines thus process components three times as fast and increase the table throughput by up to 80% per hour depending on the material. Do you wish to further improve the productivity and part quality of your production process? Then you will certainly benefit from the 24 kW laser power of this laser. Especially components with medium or high sheet thicknesses will be able to be produced efficiently using all materials. By using the double laser power, you will also improve the quality of your cut parts.

BrightLine fiber

BrightLine fiber turns the solid-state laser into a universal tool: The function provides you with high-quality cutting results over the entire range of sheet thicknesses. Furthermore, all of the advantages of the solid-state laser are retained, in particular the high speeds, during thin sheet processing.

PierceLine

PierceLine monitors and controls the piercing process. This saves material and preserves the machine, increasing part quality and shortening the piercing time by up to 80%.

Performance Package

During fusion cutting in thin sheets, the innovative performance nozzles and the optimized cutting data of the performance package provide you with two advances at the same time: A jump forward in quality, and considerably higher productivity.

Integrated gas mixer

The integrated gas mixer combines the cutting gases nitrogen and oxygen – automatically and without any operator involvement. The use of a gas mixture of nitrogen and oxygen combined with high laser power improves the part quality in mild steel and aluminum. The burr of the laser-cut component can be reduced in relation to the material type, material alloy and material quality.

FlexLine

High material tolerance, stable process: With FlexLine you can achieve the best possible cutting results with structural steel of different grades. Thanks to the patented nozzle design and special cutting parameters, you can safely cut delicate contours – even in thick sheet metal. This way, you can remain flexible and make optimal use of your materials.

Energy-efficient process cooler - intelligent cooling, reduced costs

With the energy-efficient process cooler, you can cool the machine and laser in one system with up to 50 % lower energy costs compared to the standard process cooler. The compact design ensures optimum cooling with reduced space requirements. Thanks to the intelligent combination of powerful cooling and minimal energy consumption, you achieve lower operating costs.

Loading

Your entry into automation: The LoadMaster enables the automatic loading of your machine with raw sheets.

Loading and unloading

The LiftMaster Compact loads and unloads your machine completely automatically. The LiftMaster Linear Basic increases the utilization of up to two machines

Loading and unloading / Part sorting

The automation solution, LiftMaster, covers a broad range of functions. It loads and unloads and is also suitable for pallet handling. The LiftMaster Store and LiftMaster Store Linear functions connect your system directly to a store.

Storage system

With the storage systems of the TruStore Series 1000 and TruStore Series 3000 you can organize your material handling according to your requirements.