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TruLaser 8000 Coil Edition

TruLaser 8000 Coil Edition

Tool-free, efficient, and flexible – for maximum cost-efficiency in high-volume production

Be om et tilbud

Tool-free, efficient, and flexible – for maximum cost-efficiency in high-volume production

Broad range of variants in series production: many customers find themselves facing this challenge – regardless of whether they manufacture small, medium, or large quantities. That’s where the TruLaser 8000 Coil Edition, a highly productive and flexible laser blanking system from TRUMPF, comes in. Sheet metal processors often use press lines for series production, but have to manufacture bending tools for each new product variant – an expensive and time-consuming process. Tool-free and flexible processing with a laser directly from the coil saves time, materials and money. But even compared to conventional laser cutting from the sheet, laser cutting from the coil offers massive advantages in terms of cost and efficiency.

Equipped with an ARKU precision leveler, the ARKU belt system together with tried and tested TRUMPF quality combine to form a highly automated, turn-key entire system with many advantages for customers. An innovative control was developed in collaboration with SIEMENS – from coil unfolding, aligning and laser cutting to completely integrated, robot-based component removal. All steps are done by TruTops Boost, from the programming of the entire system to removal of the robot.

Lower material costs

Every sheet comes from a coil. Enjoy the benefits of a significantly reduced procurement price for coils as opposed to sheet goods.

Less scrap

Continuous nesting optimally utilizes your materials, which in turn significantly reduces scrap and thus component costs.

Shorter cycle times

Within one very short cycle (less than 10 seconds), new material is brought into the machine via conveyor, the portion that is cut is transported to the unloading place, and at the same time, the scrap material is disposed of.

Fully automated part removal

The integrated robot and gripper system allows for significantly quicker discharge times and flexibility when it comes to removing components.

Winders

With short setup times and high availability, you benefit from high cost-effectiveness over the entire service life of the system. The system is characterized by its compact design, high speeds, higher process reliability and short coil change times. As standard, coils weighing up to 25 tonnes and with a width of up to 2150 mm can be accommodated.

Precision leveling system

The precision leveler from ARKU delivers consistently good leveling results for robust laser cutting. During roller leveling, the coil material passes through alternating bends, flattening it and lowering tension. The component can then be cut safely and then removed from the scrap skeleton. Steel, stainless steel or aluminum can be processed; higher strength steels are of course also possible.

Strip storage loop

The strip storage bridge supplies the laser cutting cell with material, decoupling the material feed cutting process from the material feed. The belt speed in the precision leveling system is reduced to a minimum, but never stopped. This avoids the risk of surface damage, such as leveling marks, to the strip. The feed rollers integrated in the strip storage transport the strip material into the laser cutting cell at high speed.

TruLaser cutting cell with TruFiber, including slat conveyor

The heart of the laser blanking system is a proven TruLaser cutting machine. The coil material is transported linearly through the machine, significantly reducing non-productive time compared to conventional laser cutting systems. This is made possible by a support belt newly developed by TRUMPF. While the new material is transported in, the processed material moves out, and at the same time the crushed scrap skeleton is discharged via a scrap conveyor belt. This increases the entire system productivity many times over.

Automated robot unloading

One, or optionally two, robots enable parallel-to-production unloading and precise, repeatable stacking. The complete integration of the robot kinematics into the control architecture eliminates the need for robot-specific programming expertise. The nesting of the cutting parts, removal by robot and palletization are already determined during programming in TruTops Boost.

Scrap disposal

Small separating cuts are made in the scrap skeleton during the cutting process. This way, the scrap skeleton breaks into smaller pieces during removal and can be disposed of in a cost-effective manner. The scrap conveyor belt can transport scrap out of the machine in three directions as required – either straight ahead or via a transverse conveyor belt to the left or right. In this way, scrap removal can be integrated into your individual scrap logistics.

Technical Data sheet

Receive the technical data of all product versions as a PDF.

Request Technical Data sheet

Automotive B-pillar

The laser blanking system from TRUMPF demonstrates its strengths in the production of aluminum or steel hot-formed B-pillars.

Automotive door ring

The TruLaser 8000 Coil Edition is ideal for manufacturing aluminum or steel door rings in the automotive industry.

Automotive battery tray

The use of a laser blanking system is also suitable for the production of battery trays in the automotive sector.

TruTops Boost

Construct and program your laser machines intelligently with TruTops Boost, your all-in-one 3D solution.
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Winders' carrying capacity up to 25 t

By extending the carrying capacity of the winders to 25 t, you reduce the number of coil changes and thus increase productivity.

Brushing station

The brushing station continuously removes sticking slag from the slats, thereby reducing machine downtime to a minimum.

PierceLine

PierceLine monitors and controls the piercing process. This saves material and preserves the machine, increasing part quality and shortening the piercing time by up to 80%.

Second unloading robot

An additional robot increases flexibility in the material flow and significantly shortens unloading times.

Crop shears

The crop shears simplify the disposal of the often dirty first winding of a coil and, if necessary, allow coils to be replaced without having to rewind them

Coil width up to 2150 mm

The larger coil width means that even large components can be nested efficiently.

Scrap disposal

The residual cut material is efficiently transported to the container via waste conveyor belts. The system can be flexibly integrated into your scrap logistics.

Storage connection

Benefit from automated component storage via warehouse systems. Cut parts can be automatically returned to warehouse systems, for example to feed them to further production steps later such as automated press brakes.

Automatic nozzle changer

Through program control, the automatic nozzle changer inserts the correct nozzle. Worn nozzles can also be replaced automatically.

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