TruArc Weld 1000

Automated arc welding cell for small and medium series – easy to operate and highly productive

The welding cell is particularly easy to operate and program. You can launch, program and operate the machine with very little training – video tutorials will do the job. You can utilize the welding cell in one- or two-station operation, depending on the component and lot size. This means, for example, that you can either process a larger component or smaller components in larger batches parallel to production. You receive the system without a protective cabin or as a fully equipped machine tool, tested by the Technical Supervisory Association (TÜV) and certified with CE. This includes an exhaust system, housing with anti-glare protection and safety equipment in line with TRUMPF standards.

Easy to operate and program

Thanks to simple programming and intelligent online seam tracking.

Safe in line with TRUMPF standards

Safety cabin with anti-glare protection, self-cleaning exhaust system, LED lighting and collaborative robot.

Quick set-up and start-up

Set the machine up at the desired location and start operation within just a few hours.

Weld productively

Thanks to high-performance equipment from Fronius and set-up parallel to production using two-station operation.

Technical Data sheet

Receive the technical data of all product versions as a PDF.

Request Technical Data sheet

Console

Console made of mild steel, 25 mm plate on 8 mm curved sheet metal with five weld seams. Even for just one piece, automated welding of this component is 21% faster (including programming) than manual welding.

Transport securing device

Transport securing device made of 6 mm mild steel. Thanks to this component, you can save 63% with automated welding compared to manual welding, starting from a lot size of 8.

Junction box

Junction box made of 3 mm chromium nickel-steel. The CMT welding process from Fronius applies very little heat to the component. Thanks to its consistent surface shingling, the weld seam satisfies high visual demands.

Aluminum I-joint

This sample part shows CMT-welded aluminum as an I-joint with a thickness of 1 mm.

Stainless steel corner joint

This sample part shows welded stainless steel as a corner joint with a thickness of 1 mm.

Mild steel T-joint

This sample part shows welded mild steel as a T-joint with a thickness of 8 mm.

Smart Seam Tracking

Smart Seam Tracking is revolutionizing teaching on the TruArc Weld 1000. With this intelligent online seam tracking, all you need to do is bring the welding torch to near the start position and the Cobot takes care of the weld upset distance and torch position. The welding torch remains perfectly set up across the entire seam and the welding path is adjusted live during welding.

Programming

Combination of intuitive operating unit on the welding torch and simple programming directly at robot control for minimum programming times. The design of the machine's central operating unit is simple and clear.

Safety cabin

Safety cabin with integrated exhaust system, automatically opening anti-glare protection and lighting. The partition wall divides the work area for two-station operation if required.

Safety cabin, optional

The machine serial release without a cabin is suitable for projects with particularly large components. No safety cabin or suction system but still the proven power and precision. Maximum flexibility for your requirements.

Robot

Collaborative robot UR10e with six axes and force moment sensor. The linear axis positions the robot on the left or right.

Fronius equipment

High-performance welding equipment from Fronius: TPS 320i C PULSE welding source including welding package PMC, ultra-slim 350 ampere torch and external wire feed system.

Work table

3D work table with hole pattern D16 in a 50 x 50 mm grid and hardened surface. The table's dimensions are 2000 x 1000 x 100 mm.

Loading by crane

User-friendly loading of heavy and large components and devices is possible with this option. To do so, the cab cover is opened individually over the two stations and the component is loaded into the machine interior by crane.

Technology package - CMT welding

The optional technology package CMT welding ensures higher process reliability and energy-reduced welding with fewer weld spatters and little distortion with the TruArc Weld 1000.

Pendulum welding

Pendulum welding is particularly beneficial for thick sheet processing. You can prevent a lack of fusion with wide weld seams.

Digital connection and integration for smart solutions

Seamless integration of multiple TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.

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