TruBend Series 5000

Top-level bending: even complex parts produced fast and accurately - with short setup times for maximum efficiency

The TruBend Series 5000 TRUMPF’s most successful bending machine worldwide. This means from programming, to setup, to bending, production productivity will be unmatched. Innovative features such as the lower tool displacement and the 6-axis backgauge provide you with complete production freedom. The operator’s work is made easier by numerous innovations such as the control concept, which is revolutionary in its simplicity and intuitive use, as well as new solutions in the field of ergonomics.

Quiet and fast

The On-Demand Servo Drive operates quickly, quietly, and in an energy-efficient way.

Angle measuring systems

With angle measuring systems from the Automatically Controlled Bending family, even the first part is a success.

User-friendly and ergonomic

Numerous equipment options make production more enjoyable, safer, and more productive.

Simple control

With the Touchpoint TruBend, operation is as easy and intuitive as with a tablet PC.

Automatic tool change

The automatic tool changer, ToolMaster, takes over all tool setup operations.

Flexibility due to 6-axis backgauge

The 6-axis backgauge provides you with complete freedom in use.

Energy efficiency

The On-Demand Servo Drive does not only operate extremely quietly and in an energy efficient way, but at 8.5 in/s is also particularly fast.

Lower tool displacement

The lower tool displacement enables special applications, such as folding.

Perfect illumination with LEDs

Additional LEDs ensure perfect illumination and also prevent the generation of heat, which would be unpleasant for the operator.

Intelligent angle measurement

With the ACB Wireless and ACB Laser angle measurement methods software it is now even easier and faster to measure angles. With the new ACB Speed, the springback only has to be measured on the first bending part. The software then applies the evaluated data intelligently to all of the other parts thus saving you up to 35% of the cycle time. In addition, the ACB Smart materials database, that is always up-to-date, can be freely selected on the control.

Available in the following models:

TruBend 5085TruBend 5085 (S)TruBend 5130TruBend 5170TruBend 5170 (S)TruBend 5230TruBend 5230 (S)TruBend 5320

Technical Data sheet

Receive the technical data of all product versions as a PDF.

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The TruBend Series 5000 also bends complex thin sheet parts with high angle accuracy.

The TruBend Series 5000 also achieves high angle accuracy in thick sheet parts.

The TruBend Series also achieves high angle accuracy in thick sheet parts.

The TruBend Series 5000 even bends long profiles in a straight line with high angle accuracy.

TruTops Boost

Program your bending machines intelligently using TruTops Boost, the all-in-one solution for 3D design.

TecZone Bend

With TecZone Bend you can combine bend programming in the office with shop floor programming at the TruBend bending machine.

Software

The software portfolio from TRUMPF optimizes your entire production process – from the customer query through to delivery of the finished part.

ACB Wireless angle measuring system

The user-friendly ACB (Automatically Controlled Bending) Wireless measures and corrects angles using the sensor disks which are integrated in the upper tool. The system automatically detects the position of the sensors; the communication between the tool and control is wireless.

ACB laser angle measuring system

With the ACB laser, you use a non-contact, optical system for angle measurement. A laser projects a line onto the sheet, and a camera detects the angle. For this, two measuring units are automatically moved to the right position.

Bending aids

The practical bending aid including automatic height adjustment provides valuable help for angles up to 30°. It supports you in the bending of heavy or large parts, in particular. You have a choice of synthetic, brush, or roller supports.

Thickness Controlled Bending (TCB)

Variations in sheet thicknesses are now no longer a problem – sensors in the machine detect the thickness of the sheet and the pressing depth is automatically adapted accordingly.

Support brackets

Support brackets with variable height adjustment make component handling easier. The robust support brackets have a high load capacity and are available with different supports.

Backgauges

You are equipped for almost any eventuality with up to 6 CNC-controlled backguage axes.

On-demand servo drive

The on-demand servo drive supplies your TruBend machine with precisely the amount of energy needed. It only runs during the bending process; otherwise the hydraulic system is stationary and does not use any energy. If the press beam has to overcome a large pressing depth, it supports it with increased working speed. The drive operates economically, quickly, and extremely quietly.

Digital connection and integration for smart solutions

Seamless integration of multiple TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.

Additional monitor

Program parallel to production and produce without paper – the additional monitor on the machine control shows you further information in addition to the required screens and drawings for programming and production. This allows you to program and produce at the same time by using shop floor programming, for example.

Part Indicator

Simplify the insertion process for the operator and reduce rejects at the same time – the camera-supported solution, Part Indicator, shows the machine operator how they have to insert the bending part on the monitor of the machine control.

Standard tools

You can choose between more than 150 upper and lower tool types for your personal range. You can order tools individually or as a set.

Lightweight tools

For tools up to 12 inches long, lightweight tools with a weight saving of more than 30% are equipped with the Safety-Click as standard. This reduces the setup time and relieves the strain on the operator.

ZN tools

During the processing of galvanized sheets, even after just a few bends, there may be zinc deposits on the die, resulting in cold welding. This causes imprints on the component and imprecision. This can be avoided with the coated LASERdur ZN TRUMPF bending tools. They combine a high level of surface hardness with excellent sliding properties, are corrosion-resistant, and do not need to be cleaned.

Special tool

For specific requirements, TRUMPF will develop your own personal tool solution. To guarantee the quality of your parts, we test the tools in advance with your specific material and create initial sample parts.

Sensor tools

TRUMPF sensor tools function according to the tried-and-tested Automatically Controlled Bending measuring principle. Sensor disks, integrated in the tool shape, take measurements in the process zone.

ToolMaster

With the ToolMaster automatic tool changer, you can set up the TruBend Series 5000 automatically for each new program. This represents a priceless benefit, particularly for small lot sizes. You thus save a lot of time and effort.

TruBend Cell 5000

Easy programming, fast automated bending: The TruBend Cell 5000 is the perfect solution for all those who value productive and flexible automation, for the widest possible range of parts. The quality remains consistently high.