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TruLaser 5030 / 5040 / 5060

The productive machine

The laser cutting machines TruLaser 5030 / 5040 / 5060 represent high productivity, efficiency, and high-quality results. They are characterized by speed and reliable processes. Diverse automation solutions and intelligent functions guarantee excellent results in continuous operation – the smooth edges produced by the CO2 laser also offer clear-cut benefits. The perfect machine for excellent laser cutting.

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Product Description

Perfect quality   With the TruFlow CO2 laser, you can achieve perfect, micro-burr-free cutting results.

Perfect edges  Achieve extremely smooth cutting edges in stainless steel with BrightLine

Minimal part costs   High machine dynamics, even for complex contours

Intricate cutting even in thick mild steel   With the CoolLine function, you can even create small contours in thick mild steel to an outstanding quality.

Increased machine availability  Condition Guide always monitors the condition of your machine

Perfect nozzle quality  Smart nozzle automation ensures a high quality of nozzle – even in fully automatic operation

Technical data

Equipment

Process reliability

AdjustLine

AdjustLine enables the easy adjustment of the cutting process to materials of different quality. The function increases process reliability, especially when cutting material of a poor quality. For you this means fewer waste parts and lower material costs. The operator can switch AdjustLine on or off at any time – programming is not required.

Collision protection

Collision protection for your cutting head guarantees the highest process reliability. You benefit from shorter non-productive times due to increased machine availability. In the event of collisions, damage to the cutting head is avoided.

CoolLine

CoolLine

Mild steel becomes extremely hot during laser cutting and may melt uncontrollably. With CoolLine, this does not happen. During processing, the cutting head sprays water mist in a circle around the laser beam onto the workpiece. This is possible due to nozzles with precise bore holes. The vaporization energy of the water means that the material around the laser beam is cooled. CoolLine enables new geometries and considerably increases process reliability in thick mild steel.

Autonomy

Smart nozzle automation

The optimal condition of the nozzle and lens is an important requirement in order to ensure a seamless production process and a high level of part quality. The smart nozzle automation package combines intelligent functions, including LensLine to increase the service life of your lenses, in order to ensure high nozzle and lens quality – even in fully automatic operation.

Smart collision prevention

Smart collision prevention reduces the risk of collisions during laser cutting to a minimum. From the part contours, the process detects the parts which are at risk of tilting. It creates an optimized job processing strategy: The laser skillfully navigates around parts at risk of tilting. They are only cut free when there is no longer the risk of collision. This means you do not need to use microjoints, saving costly rework.

DetectLine

A camera precisely determines the position of inserted sheets and enables the rework of parts which have been cut with absolute precision. DetectLine also automatically measures a cut focusing comb and sets the focal position.

Quality

BrightLine

BrightLine

With BrightLine you can achieve the perfect sectional view. Special cutting data and the BrightLine nozzle, with adapted cutting gas jet, considerably improve the quality of the cut edges. The process demonstrates its advantages in thick stainless steel in particular. The BrightLine fusion cutting creates smooth edges which are a clear-cut benefit for you. Reworking is no longer required.

PierceLine

PierceLine monitors and controls the piercing process. This saves material and preserves the machine, increasing part quality and shortening the piercing time by up to 80%.

Operator support

TruLaser 5030, Condition Guide

Condition Guide

One glance is enough: Due to the new Condition Guide function, you are always informed about the condition of your machine. A traffic light system shows the status of important elements which influence the cutting capability of the machine. Condition Guide will give you recommendations for action as required. Process diagrams facilitate forecasting as to when action may need to be taken. Maintenance work can therefore be planned efficiently.

Dot Matrix Code

The Dot Matrix Code function facilitates fast, process reliable part identification with a standardized industrial code. Within seconds, the laser in your flatbed laser machine applies a 2D code (data matrix) made out of dots onto a part. It contains information for the process chain. The code calls up the corresponding program at the next machine, for example.

MobileControl app

With the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at various places in the machine work environment – such as the clearing area – or to change the program.

Drop&Cut

With Drop&Cut, the remainder sheet is utilized more easily, intuitively, and efficiently than ever before. A camera ensures the live image of the machine interior appears directly on your user interface. You can position any number of part geometries on the remainder sheet. This saves time during the post-production of individual parts. Time-consuming process steps such as aligning the sheet, sheet position measurement or zero point displacement are not needed.

Automation

LoadMaster

Loading

Your entry into automation: The LoadMaster enables the automatic loading of your machine with raw sheets.

LiftMaster Compact

Loading and unloading

The compact LiftMaster Compact loads and unloads your machine completely automatically and extremely fast. With the LiftMaster Linear Basic you have the option of multiple-machine connection.

LiftMaster

Loading and unloading / Part sorting

The automation solution, LiftMaster, covers a broad range of automation functions. It loads and unloads, but is also suitable for pallet handling or part removal. The LiftMaster Sort also separates finished parts from the scrap skeleton. LiftMaster Store and LiftMaster Store Linear connect your system directly to the store. The SortMaster automatically sorts finished parts.

PalletMaster Tower

Auxiliary pallet operation

The PalletMaster Tower enables flexible material handling around the clock. It combines the automatic changing of pallets with compact storage technology.

TruStore Series 1000

Storage system

With the storage systems of the TruStore Series 1000 and TruStore Series 3000 you can organize your material handling according to your requirements.

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