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TruLaser 7040

Meets the highest demands

The TruLaser 7040 stands for absolute top performance in terms of productivity and accuracy. The extremely high-strength machine construction, linear direct drives, and high-resolution measurement systems ensure precision with the highest dynamics, over many years and over many operating hours. Even complex parts with numerous changes of direction and the highest precision requirements, such as saw blades, can still be cut optimally after long operating times. In medium and large sheet thicknesses, the dual head technology utilizes all of its capabilities; it creates a throughput plus of 70-80%. There is no other 2D laser cutting machine that operates more productively. At the same time, you can produce parts of excellent quality due to the CO2 laser

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Product Description

Utmost precision The highest contour precision due to linear drives in all axes, as well as the direct measurement system integrated into guide rails.

Twice the productivity  Up to 100% more productivity through the simultaneous cutting with two cutting heads.

The very best and beyond  With the optional high dynamics package, increase the maximum dynamics from 787 in/s² to 984 in/s² with the same precision

 Productive even for complex parts   Even complex contours can be processed fully automatically with two cutting heads.

 Excellent edge quality  You can achieve smooth edges and practically micro-burr-free processing with the CO2 laser and the BrightLine function.

 Cut thick mild steel  With the CoolLine function, you can even create tight contours in thick mild steel.

 Minimal non-productive time  The fast pallet changer enables virtually uninterrupted processes.

 Adjusted to your needs  Working range of 50×100 in. or 100×160 in. depending on the machine.

Technical data

Equipment

Process reliability

CoolLine

CoolLine

Mild steel becomes extremely hot during laser cutting and may melt uncontrollably. With CoolLine, this does not happen. During processing, the cutting head sprays water mist in a circle around the laser beam onto the workpiece. This is possible due to nozzles with precise bore holes. The vaporization energy of the water means that the material around the laser beam is cooled. CoolLine therefore enables new geometries and considerably increases process reliability in thick mild steel.

AdjustLine

AdjustLine enables the easy adjustment of the cutting process to materials of different quality. The function increases process reliability, especially when cutting poor quality material. For you this means less scrap and lower material costs. The operator can switch AdjustLine on or off at any time – programming is not required.

LensLine with automatic condition check

The LensLine function monitors the condition of the lens during operation and reports when the cutting lens must be cleaned or replaced. You can therefore rely on perfectly coordinated cleaning cycles, increasing the service life of the lens. Lens cleaning based on need produces a time saving of over 40% and lowers consumption costs. The use of an RFID lens (“Radio Frequency Identification”) ensures that only lenses with the correct focal length and correct mounting position are used.

Flexibility

Sheet thicknesses of up to 1 in. can be processed

The high sheet thickness range of the TruLaser 7040 means that the widest variety of parts can be created – each in top quality and with the highest precision, even in thick sheets.

TruFlow, reliable, robust, and versatile

Different laser power classes

Different lasers are available for your laser cutting machine depending on the power and productivity you require: The TruFlow 3200 (3.2 kW),   the TruFlow 4000 (4kW) or the TruFlow 6000 (6kW).

TruLaser 7040, two laser cutting heads

1 or 2 cutting heads

The highest level of productivity can be achieved with two cutting heads which work simultaneously – increases of up to 100% are possible. Depending on your requirements, a version with only one cutting head is also possible.

Quality

High dynamics package

With the optional high dynamics package, increase the dynamics from 787 in/s² to 984 in/s², drastically reducing the part processing time. Your machine operates with such process reliability that you can benefit completely from the high dynamics.

BrightLine

BrightLine

The BrightLine cutting procedure, the interaction between innovative components such as special optics and a flow-optimized nozzle, enables the highest quality cuts to be made in thick stainless steel and mild steel. Particularly in stainless steel, the BrightLine fusion cutting produces an especially high-quality cutting edge – a clear-cut mark of quality. This results in considerably less rework, or often even no rework at all. Thin sheets (0.08-0.12 in.) can be processed burr-free.

PierceLine

PierceLine monitors and controls the piercing process. This saves material and preserves the machine, increasing part quality and shortening the piercing time by up to 80%.

Maintenance-free linear drives in all axes

With maintenance-free linear drives on all axes (X, Y and Z), your laser cutting machine will always run quickly, dynamically, and with precision. You will achieve excellent results: Minimal positioning deviations of only 0.001 in. and a central positioning variation of only 0.0008 in. will provide you with maximum contour precision. Even after long operating times, the precision will remain as high as on the first day – due to the drive concept in combination with the measurement system and the high-strength machine construction.

Closed direct measuring systems

The closed direct measuring system monitors the position of the axes particularly precisely – meaning you achieve maximum precision.

Thin sheet production package

The thin sheet production package enables high-speed, compressed-air, and standard cutting. The machine works particularly quickly and cost-effectively in thin sheet.

Process reliability and operator support

Dot Matrix Code

The Dot Matrix Code function facilitates process reliable, fast part identification with a standardized industrial code. Within seconds, the laser in your flatbed laser machine applies a 2D code (data matrix) made out of dots onto a part. It contains information for the process chain. The code calls up the corresponding program at the next machine, for example.

MobileControl app

With the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. In addition to the static control panel, you therefore also have another option for monitoring and controlling your machine.

Drop&Cut

With Drop&Cut, the remainder sheet is utilized more easily, intuitively, and efficiently than ever. A camera ensures the live image of the machine interior appears directly on your user interface. You can position any number of part geometries on the remainder sheet. This saves time during the post-production of individual parts. Time-consuming process steps such as aligning the sheet, sheet position measurement or zero point displacement are not needed.

TruLaser 7040, control panel

Rotatable, ergonomic control panel

The operator can adapt the rotatable ergonomic control panel individually to their needs. Operation is simple with just a few buttons. The control panel is also attached so that is can be rotated. Setup work as well as process optimization are possible without a manual control unit. The keyboard and mouse are extendable and the operator can also use them if required.

Cameras for process monitoring

Two cameras integrated into the machine interior monitor the process and can transfer images to your network. The operator is not tied to the machine to monitor the process – they can use production time for other tasks.

Automation

            

LoadMaster

Loading

Your entry into automation: The LoadMaster enables the automatic loading of your machine with raw sheets.

LiftMaster

Loading and unloading / Part sorting

The automation solution, LiftMaster, covers a broad range of automation functions. It loads and unloads, but is also suitable for pallet handling or part removal. The LiftMaster Sort also separates finished parts from the scrap skeleton. LiftMaster Store and LiftMaster Store Linear connect your system directly to the store. The SortMaster automatically sorts finished parts.

TruStore Series 1000

Storage system

With the storage systems of the TruStore Series 1000 and TruStore Series 3000 you can organize your material handling according to your requirements.

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