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TruPunch 5000

Productive high-end machine

The TruPunch 5000 sets new standards for productivity, process reliability, and flexibility. Backlash-free drives enable the highest axis acceleration, and the high rotation speed of the C axis enables extremely fast tapping, as well as the productive processing of complex contours. Due to the powerful hydraulic drive you can punch with up to 1,600 strokes per minute and mark parts with 2,800 strokes per minute. Intelligent automation components and smart functions increase your productivity and process reliability

Kategori:

Technical data

Equipment

TruPunch 5000

Table equipment

Ball tables or brush tables are available for gentle material handling.

 
TruPunch 5000 with active die

Active die

The descending die enables scratch-free punching and forming processes and prevents the risk of things getting caught.

 

Integrated flattening

During the punching of sheet metal, compression and tensile stresses are placed on the workpiece which can cause sheet deformation. The «integrated flattening» machine function, and the corresponding tool, make it possible to even out surface irregularities during the punching process itself.

 
Nachsetztzylinder

Repositioning cylinder

The repositioning cylinder clamps the sheet while the clamps open for repositioning.

 

Efficiency

TruPunch 5000, retractable clamps

Retractable clamps

You can work efficiently using the retractable clamps: They facilitate processing even in the clamp dead area.

 

Skeleton-free

TRUMPF is the first manufacturer worldwide to offer punching machines that feature skeleton-free processing. This innovation saves material and increases process safety.

 

Process reliability

Smart punch monitoring

Before the tool change, smart punch monitoring checks whether a hole was actually punched into the sheet. In this way, the machine detects at an early stage when punches are broken, and can pass this information on to the operator.

 

Smart load

Smart load supports sheet alignment on the machine. A sensor in the clamps detects when they do not grip the sheet correctly. If this is the case, the machine table, including sheet, moves.

 

Smart unload

If a finished part does not fall through the part removal flap as expected, a sensor detects this and the error can be rectified quickly.

Sheet format recognition

Following the loading operation, the sheet format recognition function automatically compares the actual and target formats, thereby increasing process reliability.

Tools

Kugelentgratwerkzeug

Ball deburring tool

Deburr geometries of different sizes directly on the machine. As such, you benefit from perfectly deburred workpieces and shorter production times.

Napfwerkzeug Größe 5 für die aktive Matrize

Size 5 cup tool (active die)

As a result of the special tool design, with the size 5 cup tool for the active die, you can achieve form sizes that were previously not possible. In just one stroke, a diameter of 2.2 in. and a forming height of 0.4 in. are easily possible.

 
Signieren von unten

Marking tool from below

Save time by marking parts on the machine from below. The plastic ball roller of the punch gently counters the sheet, meaning there are no imprints or scratches.

 
TRUMPF Stanzwerkzeuge

Punching tools at a glance

TRUMPF offers the world’s largest range of punching tools on the market. You will find the perfect solution for every punching and forming Application.

Automation

The SheetMaster for fast and process-reliable loading, unloading, unstacking, and sorting

 

Loading, unloading, and sorting

The SheetMaster guarantees fast and process-reliable loading, unloading, unstacking, and sorting.

 
The SortMaster Box Linear ensures low-scratch sorting of finished parts into containers which can be moved linearly
 

Sorting

Various automation solutions sort your parts for you. Discover, for example, the SortMaster Box or the SortMaster Box Linear.

DisposeMaster, produce skeleton-free
 

Disposal

Become acquainted with solutions for the disposal of scrap skeletons and punching slugs.

 
The ToolMaster Linear guarantees a fast tool change
 

Tool handling

The tool automation systems ToolMaster and ToolMaster Linear guarantee fast tool changes.

 

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