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TruLaser 5030 fiber / 5040 fiber

Productive processing, smooth processes

The TruLaser 5030 fiber and the TruLaser 5040 fiber convince with their high processing speed and reproducible, high part quality – even for complex contours. You can achieve excellent feed rates with the solid-state laser. Clever assistant systems make the complete machining process more productive and reliable than ever. Operator involvement is low; non-productive times are minimal.

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Product Description

Minimal part costs
High machine dynamics, even for complex contours

Intelligent beam monitoring
Reduce non-productive times and increase process reliability with automatic control of the focal position.
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The best results without compromise
BrightLine fiber facilitates excellent part quality and seamless part removal.

Even better performance
The fastest cutting times and highest quality with the optional performance package.

The bonus of the high-power laser
Wide material range, higher quality and even more productivity with the 8 kW laser TruDisk 8001.

Intricate cutting even in thick mild steel
With the CoolLine function, you can even create small contours in thick mild steel.

Perfect nozzle quality
Smart nozzle automation ensures high nozzle quality – even in fully automatic operation

Increased machine availability
Condition Guide always monitors the condition of your machine.

Technical data

Equipment

Process reliability and operator support

TruLaser 5030 fiber, CoolLine

CoolLine

Mild steel becomes extremely hot during laser cutting and may melt uncontrollably. With CoolLine, this does not happen. During processing, nozzles with precise bore holes spray water mist in a circle around the laser beam onto the workpiece. The vaporization energy of the water means that the material around the laser beam is cooled. CoolLine therefore enables new geometries, closer nesting, and considerably increases process reliability in thick mild steel.

TruLaser 5030 fiber, Condition Guide

Condition Guide

One glance is enough: Due to the new Condition Guide function, you are always informed about the condition of your machine. A traffic light system shows the status of important elements which influence the cutting capability of the machine. Condition Guide will give you recommendations for action as required. Process diagrams facilitate forecasting as to when action may need to be taken. Maintenance work can therefore be planned efficiently.

AdjustLine

AdjustLine enables the easy adjustment of the cutting process to materials of different quality. The function increases process reliability, above all when cutting material of a poor quality. For you this means less scrap and lower material costs. The operator can switch AdjustLine on or off at any time – programming is not required.

Collision protection

Collision protection for your cutting head guarantees the highest process reliability. You benefit from shorter non-productive times due to increased machine availability. In the event of collisions, damage to the cutting head is avoided.

Dot Matrix Code

The Dot Matrix Code function facilitates fast, process reliable part identification with a standardized industrial code. Within seconds, the laser in your flatbed laser machine applies a 2D code (data matrix) made out of dots onto a part. It contains information for the process chain. The code calls up the corresponding program at the next machine, for example.

MobileControl app

With the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at different places in the working environment of the machine, such as the clearing area, or to change the program.

Drop&Cut

With Drop&Cut, the remainder sheet is utilized more easily, intuitively, and efficiently. A camera ensures the live image of the machine interior appears directly on your user interface. You can position any number of part geometries on the remainder sheet. This saves time during the post-production of individual parts. Time-consuming process steps such as aligning the sheet, sheet position measurement or zero point displacement are not needed.

Online condition check, protective glass

Clean protective glass ensures high cut quality for the long term. A sensor permanently monitors the condition of the protective glass so that you know when it must be changed. Cleaning and replacement are only performed when required, saving costs.

Autonomy

Smart nozzle automation

The optimal condition of the nozzle and lens is an important requirement for optimum process reliability and part quality. Smart nozzle automation combines intelligent functions, including LensLine, to increase the service life of your lenses. This is ensured even in fully automatic operation. The function independently detects and rectifies numerous issues which could impair the cutting result. This means you can plan cleaning and replacement cycles for the nozzle much better.

Smart beam control

The properties of the laser beam are very important during part production. This includes the focal position: If this is not set optimally, it impairs the condition of the parts. Smart beam control guarantees the correct focal position of the laser beam at all times, and supports you during the inspection of the cutting system. A sensor integrated into the cutting head permanently checks the position of the focus. If there are any changes, the function readjusts it. Smart beam control also opens up new diagnostics options: The machine’s cutting system can be inspected remotely using Teleservice.

Smart collision prevention

Smart collision prevention reduces the risk of collisions during laser cutting to a minimum. From the part contours, the process detects the parts which are at risk of tilting. It creates an optimized job processing strategy: The laser skillfully navigates around parts at risk of tilting. They are only cut free when there is no longer the risk of collision. This means you do not need to use microjoints, saving costly rework.

DetectLine

A camera system precisely determines the position of inserted sheets and enables the rework of parts which have already been cut with absolute precision. DetectLine also automatically measures a cut focusing comb and sets the focal position.

Productivity

Highspeed

Quick and economic – without compromising on quality: With Highspeed, you can set new records with the solid-state laser when it comes to cutting with nitrogen. As a result, you can almost double your sheet throughput for medium and thick mild steel and stainless steel sheets. It is also possible to double the feed rate. A special nozzle design also reduces your cutting gas consumption by up to 40% and even prevents burr formation on contours with sharp edges. The process also harnesses new sheet thicknesses for processing with nitrogen. In conjunction with the TruDisk 8001, the TruLaser 5030 fiber cuts mild steel with a thickness of 0.5 in.

Highspeed Eco

Extremely quick, extremely economical: With this Highspeed process, you can reduce your cutting gas consumption for cutting with nitrogen by up to 70%. This is enabled by a patent-pending nozzle design. At the same time, you can almost double your sheet throughput for medium and thick mild steel and stainless steel sheets, and increase the feed rate by up to 100%. Quality does not suffer as a result. Highspeed Eco even prevents burr formation on contours with sharp edges. The process also harnesses new sheet thicknesses for processing with nitrogen. In conjunction with the TruDisk 8001, the TruLaser 5030 fiber cuts mild steel with a thickness of 0.5 in.

Automation

LoadMaster

Loading

Your entry into automation: The LoadMaster enables the automatic loading of your machine with raw sheets.

LiftMaster Compact

Loading and unloading

The LiftMaster Compact loads and unloads your machine completely automatically. The LiftMaster Linear Basic increases the utilization of up to two machines

LiftMaster

Loading and unloading / Part sorting

The automation solution, LiftMaster, covers a broad range of automation functions. It loads and unloads, but is also suitable for pallet handling or part removal. The LiftMaster Sort also separates finished parts from the scrap skeleton. LiftMaster Store and LiftMaster Store Linear connect your system directly to the store. The SortMaster automatically sorts finished parts.

PalletMaster Tower

Auxiliary pallet operation

The PalletMaster Tower enables flexible material handling around the clock. It combines the automatic changing of pallets with compact storage Technology.

TruStore Series 1000

Storage system

With the storage systems of the TruStore Series 1000 and TruStore Series 3000 you can organize your material handling according to your requirements.

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