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TruLaser 3030/3040 fiber

Flexible standard machine

The TruLaser 3030 fiber and the TruLaser 3040 fiber – fast machines for all of your cutting tasks. They impress with their high level of flexibility and cost-effectiveness: You can cut all sheet thickness profitably. The TruDisk solid-state laser enables the processing of non-ferrous metals and provides you with a productivity benefit in thin sheet. BrightLine fiber guarantees the highest edge quality and facilitates part removal. Numerous other functions ensure the highest reliability and performance possible.

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Product Description

Processing tubes
Cut tubes and profiles on your flatbed laser machine with RotoLas.

The best results without compromise
BrightLine fiber facilitates excellent part quality and seamless part removal.

Find out more Intricate cutting even in thick mild steel
With the CoolLine function, you can even create small contours in thick mild steel.

Find out more Utilize remainder sheets – post-produce parts easily
Using Drop&Cut, you can easily post-produce parts from remainder sheets.

Find out more Increased machine availability
Condition Guide always monitors the condition of your machine.

Find out more Reliability without microjoints
Smart collision prevention reduces the risk of collisions during laser cutting.

Find out more Accurate position recognition
DetectLine determines the position of the sheet and enables precise post-processing of cut parts.

Technical data

Equipment

Process reliability

AdjustLine

AdjustLine enables the easy adjustment of the cutting process to materials of different quality. The function increases process reliability, especially when cutting poor quality material. For you this means less scrap and lower material costs. The operator can switch AdjustLine on or off at any time – programming is not required.

Collision protection

Collision protection for your cutting head guarantees the highest process reliability. You benefit from shorter non-productive times due to increased machine availability. In the event of collisions, damage to the cutting head is avoided.

CoolLine

CoolLine

Mild steel becomes extremely hot during laser cutting and may melt uncontrollably. With CoolLine, this does not happen. During processing, the cutting head sprays water mist in a circle around the laser beam onto the workpiece. This is possible due to nozzles with precise bore holes. The vaporization energy of the water means that the material around the laser beam is cooled. CoolLine enables new geometries, closer nesting, and considerably increases process reliability in thick mild steel.

Online condition check, protective glass

Clean protective glass ensures high cut quality in the long term. A sensor permanently monitors the condition of the protective glass so that you know when it must be changed. Cleaning and replacement are only carried out when required, saving costs.

Flexibility

RotoLas

With the additional RotoLas device, you can also process tubes on your 2D laser cutting machine, even the corners of rectangular tubes. You can convert your machine from flatbed to tube processing within a very short time. A flexible loading system feeds different tubes and profiles completely reliably. Support is provided by the TruTops Tube programming system, which calculates the cutting speed and travel motion of the Z axis with precision.

Autonomy

Smart collision prevention

Smart collision prevention reduces the risk of collisions during laser cutting to a minimum. From the part contours, the process detects the parts which are at risk of tilting. It creates an optimized processing strategy for the order: The laser skillfully navigates around parts at risk of tilting. They are only cut free when there is no longer the risk of collision. This means you do not need to use microjoints, saving costly reworking.

DetectLine

A camera system precisely determines the inserted sheet position and enables the rework of parts which have already been cut with absolute precision. DetectLine also automatically measures a cut focusing comb and sets the focal position.

Quality

TruLaser 3030 fiber, BrightLine fiber

BrightLine fiber

BrightLine fiber turns the solid-state laser into a universal tool: The function provides you with high-quality cutting results over the entire sheet thickness range. Furthermore, all of the advantages of the solid-state laser are retained, in particular the high speeds, during thin sheet processing.

PierceLine

PierceLine monitors and controls the piercing process. This saves material and preserves the machine, increasing part quality and shortening the piercing time by up to 80%

TruLaser 3030 fiber, performance package

Performance package

During fusion cutting in thin sheets, the innovative performance nozzles and the optimized cutting data of the performance package provide you with two advances at the same time: A jump forward in quality, and considerably higher productivity.

Productivity

Ausstattung Highspeed

Highspeed

Quick and economic – without compromising on quality: With Highspeed, you can set new records with the solid-state laser when it comes to cutting with nitrogen. As a result, you can almost double your sheet throughput for medium and thick mild steel and stainless steel sheets – the same goes for the feed rate. A special nozzle design also reduces your cutting gas consumption by up to 40%, and even prevents burr formation on contours with sharp edges.

Process reliability and operator support

TruLaser 3030 fiber, Condition Guide

Condition Guide

One glance is enough: Due to the new Condition Guide function, you are always informed about the condition of your machine. A traffic light system shows the status of important elements which influence the cutting capability of the machine. Condition Guide will give you recommendations for action as required. Process diagrams facilitate forecasting as to when action may need to be taken. Maintenance work can therefore be planned efficiently.

Dot Matrix Code

The Dot Matrix Code function facilitates fast, reliable part identification with a standardized industrial code. Within seconds, the laser in your flatbed laser machine applies a 2D code (data matrix) made out of dots onto a part. It contains information for the process chain. The code calls up the corresponding program at the next machine, for example.

MobileControl app

With the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at different places in the working environment of the machine, such as the clearing area, or to change the program.

Drop&Cut

With Drop&Cut, the remainder sheet is utilized more easily, intuitively, and efficiently. A camera ensures the live image of the machine interior appears directly on your user interface. You can position any number of part geometries on the remainder sheet. This saves time during the post-production of individual parts. Time-consuming process steps such as aligning the sheet, sheet position measurement or zero point displacement are not needed.

Automation

                                                       

LoadMaster

Loading

Your entry into automation: The LoadMaster enables the automatic loading of your machine with raw sheets.

Loading and unloading

The compact LiftMaster Compact loads and unloads your machine completely automatically and extremely fast. With the LiftMaster Linear Basic you have the option of multiple-machine connection.

LiftMaster

Loading and unloading / Part sorting

The automation solution, LiftMaster, covers a broad range of functions. It loads and unloads, but is also suitable for pallet handling or part removal. The LiftMaster Sort also separates finished parts from the scrap skeleton, while LiftMaster Store and LiftMaster Store Linear connect your system directly to the store. The SortMaster automatically sorts finished parts.

PalletMaster Tower

Auxiliary pallet operation

The PalletMaster Tower enables flexible material handling around the clock. It combines the automatic changing of pallets with compact storage technology.

TruStore Series 1000

Storage system

With the storage systems of the TruStore Series 1000 and TruStore Series 3000 you can organize your material handling according to your requirements.

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